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May 2026

How to use LightBurn for beginners — step by step guide

LightBurn is the de facto standard for controlling laser cutters. Compatible with almost every machine on the market — diode or CO2, with GRBL, Ruida, Trocen, or Smoothieboard controllers — it has a moderate learning curve, but once you understand the logic, everything becomes intuitive.

This guide is designed for someone who just installed LightBurn and wants to cut their first SVG file from Box Studio.

Installation and free trial

LightBurn has a 30-day free trial. After that, the license costs USD 60 for the GRBL version (diode machines) or USD 80 for the DSP version (Ruida/Trocen controllers, typically CO2).

Download from: lightburnsoftware.com

When installing, it will ask you to add your machine. You'll need to know: - The controller type (GRBL, Ruida, etc.) - Your machine's work area size

You can find this in your cutter's manual or by searching the model online.

The LightBurn interface

When you open LightBurn you'll see:

Importing the Box Studio SVG

  1. Download your SVG from Box Studio
  2. In LightBurn: File → Import (or Ctrl+I) and select the file
  3. The box panels appear in the work area
  4. Verify dimensions: select all (Ctrl+A) and check the size in the top toolbar. It should match the dimensions you configured in Box Studio

Common problem — incorrect scale: If dimensions don't match, there's probably a units issue. Go to Edit → Settings and verify that document units are set to millimeters.

Configuring the cut layer

The Box Studio SVG has red strokes (#FF0000). LightBurn automatically creates a layer for that color. What you need to configure in that layer:

Mode: must be set to "Cut", not "Scan" (engraving) or "Image".

Speed: depends on your machine and material. For 3mm MDF with a 20W diode laser, a starting point is 400–600 mm/min.

Power: also depends on the machine. For 3mm MDF, start with 80–90% maximum power.

Passes: start with 1. If the cut doesn't go completely through the material, increase to 2.

These are reference values — you'll need to calibrate for your specific machine and material.

Speed and power calibration

Before cutting your first box, do a speed and power test. The most efficient way is to use LightBurn's Material Test function:

  1. Laser → Material Test
  2. Configure a range of speeds and powers
  3. LightBurn automatically generates a grid of tests in a small space
  4. Cut the test and find the combination that cuts completely without excessive burning

Save those values in the material library so you don't have to repeat the test every time.

Positioning the job on the material

  1. Select all elements (Ctrl+A)
  2. Use alignment buttons to position them at the corner of the work area that corresponds to your machine's origin (usually top-left or bottom-left depending on machine type)
  3. Leave at least 5mm margin from material edges

Tip: Use "Set Laser Position" to physically position the laser cursor at the starting point before cutting.

Do a "Frame" before cutting

The Frame (or "Boundary") is a function that moves the laser around the perimeter of the area it will cut, without firing the laser. It's used to verify that the job fits within your material.

  1. Connect your machine (the "Devices" button or your machine name in the bottom right corner)
  2. Click "Frame" (or the rectangle icon)
  3. Observe that the laser movement fits within your material sheet

If the frame goes outside the material, reposition the elements in the work area.

Cut the job

  1. Material secured on the cutter bed
  2. Focus adjusted for material thickness
  3. Ventilation on
  4. Click "Start"

LightBurn shows progress and estimated time in the bottom bar. Don't leave the machine unattended during cutting.

Useful functions for boxes

Optimize Cut Path: Reorders the cutting sequence to minimize head movement. Enable it in Optimization Settings before cutting. Reduces job time on complex pieces.

Cut Inner First: Cuts inner paths before outer ones. Useful if you have engraving and cutting in the same file — engrave first, then cut.

Tabs/Bridges: Leaves small uncut material bridges so pieces don't move during cutting. Not very necessary for simple boxes but useful for small pieces.

Save the file as a LightBurn project

Save your file as a LightBurn project (.lbrn) in addition to the original SVG. The .lbrn file saves layers, parameters, and position — next time you want to cut the same box you don't have to reconfigure everything.

Workflow summary

  1. Import SVG → verify dimensions
  2. Assign cut layer (Cut mode, speed, power)
  3. Position on material
  4. Frame to verify
  5. Start → supervise the cut
  6. Save as .lbrn project

With LightBurn properly configured, importing and cutting a Box Studio SVG takes less than 5 minutes. The real time investment is in initial calibration — but once you find the right parameters for your material, repeating the process is very fast.

Generate perfect laser-cut boxes in seconds — free, no signup required.

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